Apple juice processing line

Product details

  • Apple juice processing line introduction

Ingredients: fresh apples.

Finished product: original juice, original sauce, concentrated juice, concentrated sauce, mixed drinks, etc

Capacity: 10 tons/day -2500 tons/day

Bleeding rate: about 65% (15% of peel)

Material solid content: 10-12brix

Final concentration of concentrate: 36~40Brix

Finished product packaging: sterile large bag/tinplate package/glass bottle /PET bottle/self-supporting bag, etc

Production/packaging form: customized/customer defined according to customer requirements

  • Features of apple juice processing production line system

* handling capacity ranges from 10 tons/day to 2,500 tons/day.

* add individual devices to handle fruits with similar characteristics, such as begonias, pears, etc.

* use hot pressing and enzyme addition to improve the efficiency and yield of juice.

* the whole production process is controlled by PLC, and the electrical components are all imported products, saving labor and greatly

Reduce technical difficulty.

* low temperature vacuum concentration ensures flavor and nutrients and greatly saves energy.

* tube sterilization and aseptic filling to ensure the aseptic state of the product.

* with its own automatic cleaning system.

* the material contact part of the system is all 304 stainless steel, which fully meets the requirements of food hygiene and safety. 

The design advantage of our company

     

This set of equipment is our company combines the domestic and foreign advanced technology specially for apple concentrate production and design;In the production of apple juice concentrate, but also can be added under the premise of individual equipment, meet the needs of a variety of composite products cross season production, such as concentrated pear juice, strawberry juice, all of the instruments in this system adopts stainless steel (place) direct contact with the material manufacture, equipment configuration are based on the modernization of the most advanced processing technology.

The entire process design and the pipe connection arrangement are calculated after engineers fine and consider apple juice original natural aromatic ingredients retained, design of the freezing and thawing process and material transfer with distances in a short time to complete, effectively prevent the nonvolatile flavor substances of thermal reaction;It also reduces the quality damage caused by the oxidation of apple juice at high temperature.

The whole production line since broken fruit, material handling in a closed environment, through the preheating, broken, digestion, separation, enrichment, sterilization, filling and aseptic environment, maximum limit retained the original flavor and nutrition of raw materials.Squeezed apple juice after the adoption of advanced biological enzymolysis and biological flocculation precipitation technology, could obtain the maximum level of apple juice, is not lost and ensure the effective nutrients in apple juice, juice can be degraded along with preserved, is the real "nutrition" all fruit juice.The operation control part adopts automatic control system, automatic failure alarm system, all-round safety guarantee mechanism, and guarantee the safety of equipment and personnel.All electronic control system parts are from international famous brands, such as Siemens, omron, etc.Steam in the production line control various types of valves (very important, in relation to the product quality) are used the world's famous brand steam control system sent her control precision, high reliability, effectively ensure the oneness of different batch of product quality, well balanced.


  • Apple juice processing production line processing technology

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